How To: Use a Counter Pressure Bottle Filler

Over the past few months since I went head over heels for kegging, one of the problems I've been facing is:

How do I get the carbonated beer out of the keg and into the bottle?

If you've ever tried to pour a beer directly from your tap into a bottle you're probably familiar with foam over flow that follows shortly after.  It's kind of like those 3rd grade volcano projects you did as a kid. This is usually followed by spilt beer, cursing, and tears of frustration (don't cry over spilt milk, but wasted beer is sinful).

On recent trip to MoreBeer! in Concord I invested in a Counter Pressure Bottle Filler. 

Counter Pressure Bottle Filler

This device is essentially a stainless steel tube with a 3-way valve at the top and a pressure relief valve on the side. 

I tested this gadget out this weekend on my Harvest Pumpkin Ale.  Through some trial and error this seems to be the least painful filling procedure:

1.  Clean and sanitize bottles and bottle fuller as your normally would. For me this includes PBW cleaner and Star San sanitizer. 

2. With the 3-way valve in the neutral position (perpendicular) and pressure relief valve closed, connect gas line and beverage lines to the top of the bottle filler. 

3.  Set the pressure on your regulator to 8-15 psi.  This was the pressure recommended by MoreBeer!, but I found that my typical serving pressure (5 psi) worked well too. 

4.  Insert the filler into your bottle so that the rubber stopper is snug inside the bottle. 

5.  Open the valve to the gas side and allow the bottle to fill with CO2. Once the bottle is full begin to open the pressure relief valve to allow air the escape. 

6.  Once you have air moving through the pressure relief valve you're ready to fill the bottle with beer. Move the 3-way valve to the beverage side. You can control the flow of beer into the bottle by adjusting the pressure relief valve. The more air you allow to escape, the faster the beer will flow into the bottle. 

Beer filling in progress...

This is what this process is supposed to avoid, head inside the bottle.  I need more practice.

7. When the bottle is full, move the 3-way valve back to the neutral position   Remove the bottle filler and cap the bottle immediately. 

A few things NOT to do:

- Do not try to stop the flow of beer using the pressure relief valve. This will only stop the flow of beer until you remove the filler. Once that happens the system is open, beer comes flowing out onto the floor of your garage, and you begin shouting. 

- Do not move the 3-way valve back to the gas position after the bottle has been filled.  Pushing gas into your beer is bad.

MoreBeer has a great video on their website detailing this process.  

Great American Beer Festival

Just wanted to share a few photos and happenings from my Great American Beer Festival experience.  First off this is an epic event that draws 50,000 people over 4 events in at the Colorado Convention Center in Denver, CO.  With that many people you'd think that this would be overwhelming and you'd never have a chance to get a brew, but that is not the case at all.  Over 600 breweries attended the fest this year featuring 2000+ brews.  I have no idea how many I tried, but I know my glass was rarely empty.  Here are a few of my favorites from last weekend:

1.  Throwback Brewery - Spicy Bohemian (Jalapeno Pilsner) - North Hampton, NH

This one takes top the slot for me.  Personally, I'm not really into spicy foods and I've always held a little intimidation for chile beers.  This beer assuaged all fears and provided the inspiration for a jalapeno wheat beer this winter (hopefully I'll be brewing this in early November).

2.  Dock Street Brewpub - That's What She Said Chocolate Saison - Philadelphia, PA

The name is awesome, and the beer was delish.

3.  Elysian Brewing Company - Dark O' the Moon (Pumpkin Stout) - Seattle, WA

Great fall and winter spices to accompany the thick stout ale.

4.  Heretic Brewing Company - Chocolate Hazelnut Porter - Fairfield, CA

I once tried to brew this style (possibly the same recipe from Jamil's book, since Jamil owns this brewery) and failed miserably due to "over-hazelnutting".  This batch was blended and balanced perfectly between the porter flavors and hazelnut.

Other items of note from my 2 days and 9+ hours at this event:

Best T-Shirts go to the Ex-communicated Mormon Drinking Team (thank you to the woman in this photo for letting this photo happen!)

Weird photo.  There's a man licking someone with a horse head here.  It is what it is.  Don't judge me for taking time to capture this moment.

Silent Disco!!!

Lastly, if Southwest ever prints a security document for you just know you're in for a long day.  It basically means you're not getting on your flight.  I ended up flying home into San Francisco (instead of Oakland), took BART to Oakland, a cab to the Oakland Airport, and finally drove home.  Southwest that was LAME.

RYE-toberfest

It's my first post here in the last few weeks.  I didn't mean to go dark on everyone, but I've been experiencing the joys of home ownership.  Between renting chainsaws, building garden boxes, and brewing beer I didn't have too many opportunities to post.  Here's the latest recipe I brewed two weeks ago now.  This is a Roggenbier (German Rye Ale) that I've brewed in honor of Oktoberfest.  Naturally, the recipe follows Reinheitsgebot (the German Purity Law) which only allows water, barley, and hops as beer ingredients.  The recipe is from one of my favorite recipe books, Brewing Classic Styles by Jamil Zainasheff and John Palmer.  I'll be serving this beer at small neighborhood Oktoberfest celebration at the end of this month with my friend Justin in Sacramento.

Batch Size: 6 gallons

Grains:
6.25 lbs Rye Malt
3.50 lbs Munich Malt
3.00 lbs German Pilsners Malt
1.00 lbs Caramunich Malt
2.00 ozs Carafa II


Hops:
1.00 oz Tetnang - 60 minutes remaining in the boil
0.30 oz Czech Saaz - 15 minutes remaining in the boil

Yeast:
Hefeweizen Ale - White Labs WLP 300

Hefeweizen Ale Yeast Starter

Mash, Sparge, and Boil:

Bring 4.6 gallons of water to a strike temperature of 171 degrees F.  I use a water to grain ratio of 1.33 qts per pound of grain.  Mash at 154 degrees F for 60 minutes.  

Mashing time....its so hot right now!

This recipe recommended increasing the pre-boil volume to allow for a 90 minutes boil to help reduce the DMS.  

Side note:  DMS is dimethyl sulfide and is produced during the boil.  This will usually be boiled off, but sometimes it may dissolve back into the beer and will give a cooked vegetable off flavor.

I sparged 5.2 gallons of water at 170 degrees F.  Once the wort was collected I boiled for 90 minutes, added hops per the recipe, cooled, and pitched my yeast starter.

Wort collection

Fermentation:  

The recipe recommends a fermentation temperature of 62 degrees F.  If you have the ability to control your fermentation that low, then try it out.  I fermented in my closet at room temperature and the fermentation went great.

OG = 1.054 (actual 1.056)
FG = 1..014 (actual 1.016)
ABV = 5.2%